Nitrile hydratase

ABSTRACT

Improving wild nitrile hydratase enables the provision of a protein which has nitrile hydratase activity and which has further improved heat resistance, amide compound resistance and high temperature accumulation properties. Use protein (A) or (B), (A) being a protein characterized by having nitrile hydratase activity and by including an amino acid sequence in which a specific amino acid residue in an amino acid sequence in wild nitrile hydratase has been substituted by another amino acid residue, and (B) being a protein characterized by having nitrile hydratase activity and by including an amino acid sequence in which one or several amino acid residues in the amino acid sequence of protein (A), other than the abovementioned specific amino acid residue, is deleted, substituted and/or added.

TECHNICAL FIELD

The present invention relates to an improved (mutant) nitrile hydratase and its production method. The present invention also relates to genomic DNA that encodes the enzyme, a recombinant vector containing the genomic DNA, a transformant containing the recombinant vector, and a method for producing an amide compound.

DESCRIPTION OF BACKGROUND ART

In recent years, a nitrile hydratase was found, which is an enzyme having nitrile hydrolysis activity that catalyses the hydration of a nitrile group to its corresponding amide group. Also, methods are disclosed to produce corresponding amide compounds from nitrile compounds using the enzyme or a microbial cell or the like containing the enzyme. Compared with conventional chemical synthetic methods, such methods are known by a high conversion rate or selectivity rate from a nitrile compound to a corresponding amide compound.

Examples of microorganisms that produce a nitrile hydratase are the genus Corynebacterium, genus Pseudomonas, genus Rhodococcus, genus Rhizobium, genus Klebsiella, genus Pseudonocardia and the like. Among those, Rhodococcus rhodochrous J1 strain has been used for industrial production of acrylamides, and its usefulness has been verified. Furthermore, a gene encoding a nitrile hydratase produced by the J1 strain has been identified (see patent publication 1).

Meanwhile, introduction of a mutation into a nitrile hydratase has been attempted not only as a way to use a nitrile hydratase isolated from naturally existing microorganisms or the gene of such a nitrile hydratase, but also as a way to change the activity, substrate specificity, Vmax, Km, heat stability, stability in a substrate, stability in a subsequent product and the like of a nitrile hydratase (see patent publication 2). Nitrile hydratase genes with improved heat resistance and amide-compound resistance have been produced by the inventors of the present invention (patent publications 3 and 4).

However, considering production costs such as the cost of catalysts when producing amide compounds, it is useful to develop a nitrile hydratase with further improved heat resistance and amide-compound resistance, and enhanced capability of reacting at a high temperature. Thus, obtaining enzymes with such improved properties is highly desired for the purpose of reducing the amount of enzymes needed for reactions, lowering production costs and the like.

PRIOR ART PUBLICATION Patent Publication

-   Patent publication 1: Japanese patent publication 3162091 -   Patent publication 2: International publication pamphlet     WO2004/056990 -   Patent publication 3: International publication pamphlet     WO2005/116206 -   Patent publication 4: Japanese laid-open patent publication     2007-143409

SUMMARY OF THE INVENTION Problems to be Solved by the Invention

The objective of the present invention is to improve a nitrile hydratase so as to provide a protein having an improved nitrile hydratase activity with enhanced heat resistance, amide-compound resistance and high-temperature accumulation properties. Another objective of the present invention is to provide a nitrile hydratase collected from genomic DNA encoding the protein, a recombinant vector containing the genomic DNA, a transformant containing the recombinant vector, and a culture of the transformant, as well as a method for producing such a nitrile hydratase. Yet another objective of the present invention is to provide a method for producing an amide compound using the culture or the processed product of the culture.

Solutions to the Problems

The inventors of the present invention have conducted extensive studies to solve the above problems. As a result, in the amino acid sequence of a wild-type nitrile hydratase, the inventors have found that a protein in which a specific amino-acid residue is substituted with another amino-acid residue exhibits a nitrile hydratase activity with enhanced heat resistance, amide-compound resistance and high-temperature accumulation properties. Accordingly, the present invention is accomplished.

Namely, the present invention is as follows.

(1) Protein (A) or (B) below:

(A) A protein having nitrile hydratase activity and characterized by the following: in the amino-acid sequence of a wild-type nitrile hydratase, amino-acid residues described in (a), (b), (c), (d) and (e) below are substituted with other amino-acid residues, and at least one amino-acid residue selected from among (f)˜(q) below is substituted with another amino-acid residue:

(a) the amino-acid residue at position 167 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(b) the amino-acid residue at position 219 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(c) the amino-acid residue at position 57 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(d) the amino-acid residue at position 114 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(e) the amino-acid residue at position 107 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(f) the amino-acid residue at position 218 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(g) the amino-acid residue at position 190 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(h) the amino-acid residue at position 168 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(i) the amino-acid residue at position 144 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(j) the amino-acid residue at position 133 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(k) the amino-acid residue at position 112 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(l) the amino-acid residue at position 105 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(m) the amino-acid residue at position 95 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(n) the amino-acid residue at position 17 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(o) the amino-acid residue at position 15 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(p) the amino-acid residue at position 67 counted downstream from the furthermost downstream side C residue of the amino-acid sequence C(S/T)LCSC that forms a binding site with a prosthetic molecule in the amino-acid sequence of the α subunit; and

(q) the amino-acid residue at position 17 counted downstream from the furthermost downstream side C residue of the amino-acid sequence C(S/T)LCSC that forms a binding site with a prosthetic molecule in the amino-acid sequence of the α subunit.

(B) A protein having nitrile hydratase activity and characterized by the following: one or multiple amino-acid residues are deleted, substituted and/or added in the amino-acid sequence of protein (A) excluding the amino-acid residues after the above substitution. (2) DNA encoding the protein described in (1); (3) a recombinant vector containing the genomic DNA described in (2); (4) a transformant containing the recombinant vector described in (3); (5) a nitrile hydratase collected from a culture obtained by incubating the transformant described in (4); (6) a method for producing a nitrile hydratase characterized by collecting a nitrile hydratase from the culture obtained by incubating the transformant described in (4); and (7) a method for producing an amide compound characterized by a nitrile compound being brought into contact with the protein described in (1) or with a culture or a processed product of the culture obtained by incubating the transformant described in (4).

Effects of the Invention

According to the present invention, a novel improved (mutant) nitrile hydratase is obtained with enhanced heat resistance, amide-compound resistance and high-temperature accumulation properties. The improved nitrile hydratase with further enhanced heat resistance, amide-compound resistance and high-temperature accumulation properties is very useful because it can produce amide compounds at a high yield.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a view showing the structure of plasmid (pER855A);

FIG. 2-1 shows amino-acid sequences for β subunits of wild-type nitrile hydratases derived from various microorganisms;

FIG. 2-2 shows amino-acid sequences for β subunits of wild-type nitrile hydratases derived from various microorganisms (continued from FIG. 2-1);

FIG. 3-1 shows amino-acid sequences for α subunits of wild-type nitrite hydratases derived from various microorganisms; and

FIG. 3-2 shows amino-acid sequences for α subunits of wild-type nitrile hydratases derived from various microorganisms (continued from FIG. 3-1).

MODE TO CARRY OUT THE INVENTION

In the following, the present invention is described in detail.

In the present application, unless otherwise specified, “upstream” and “upstream side” mean “N-terminal side” of an amino-acid sequence and “5′ terminal side” of a base sequence.

Also, “downstream” and “downstream side” mean “C-terminal side” of an amino-acid sequence, and “3′ terminal side” of a base sequence.

1. Improved Nitrile Hydratase

(a) Wild-Type Nitrile Hydratase

An improved nitrile hydratase of the present invention is derived from a wild-type nitrile hydratase but is not limited to any specific wild type. Here, a “wild-type nitrile hydratase” indicates: a nitrile hydratase isolated from living organisms found in nature (microorganisms such as soil bacteria, for example); the amino-acid sequence forming the enzyme and the base sequence of the gene encoding the enzyme are not artificially deleted, inserted, or substituted by other amino acids or bases; and the nitrile hydratase retains the naturally existing original properties.

In addition to a nitrile hydratase identified to be derived from a known microorganism, a nitrile hydratase identified by a DNA sequence for which the specific origin is not known may also be included in the above “wild-type nitrile hydratase.”

A “wild-type nitrile hydratase” has a higher-order structure formed with α and β subunit domains, and contains a non-heme iron atom or a non-corrin cobalt atom as a prosthetic molecule. Such a nitrile hydratase is identified and referred to as an iron-containing nitrile hydratase or a cobalt-containing nitrile hydratase.

An example of the iron-containing nitrile hydratase is derived from Rhodococcus N-771 strain. The conformation of such an iron-containing nitrile hydratase has been identified by X-ray crystal structural analysis. The enzyme is bonded with non-heme iron by four amino-acid residues in a cysteine cluster (SEQ ID NO: 61) forming the active site of the α subunit.

As for the cobalt-containing nitrile hydratase, examples are those derived from Rhodococcus rhodochrous J1 strain (hereinafter may be referred to as “J1 strain”) or derived from Pseudonocardia thermophila. A cobalt-containing nitrile hydratase derived from the J1 strain is bonded with a cobalt atom by a site identified as a cysteine cluster (SEQ ID NO: 62) that forms the active site of the α subunit. In the cysteine cluster of a cobalt-containing nitrile hydratase derived from Pseudonocardia thermophila, cysteine (Cys) at position 4 from the upstream side (N-terminal side) of the cysteine cluster derived from the J1 strain is cysteine sulfinic acid (Csi), and cysteine (Cys) at position 6 counted from the furthermost downstream side (C-terminal side) is cysteine sulfenic acid (Cse).

As described above, a prosthetic molecule is bonded with a site identified as cysteine clusters “C(S/T)LCSC” (SEQ ID NO: 61 and 62) in an α subunit. Examples of a nitrile hydratase containing a binding site with such a prosthetic molecule are those that have amino-acid sequences and are encoded by genomic sequences derived from the following: Rhodococcus rhodochrous J1 (FERM BP-1478), Rhodococcus rhodochrous M8 (SU 1731814), Rhodococcus rhodochrous M33 (VKM Ac-1515D), Rhodococcus rhodochrous ATCC 39484 (JP 2001-292772), Bacillus smithii (JP H9-248188), Pseudonocardia thermophila (JP H9-275978), or Geobacillus thermoglucosidasius.

FIGS. 3-1 and 3-2 show the alignments of amino-acid sequences (in one-letter code) in α-subunits of wild-type nitrile hydratases derived from various microorganisms. From the top in FIGS. 3-1 and 3-2 respectively, numbers 4 and 49˜60 of amino-acid sequences are shown.

On the other hand, β-subunits are thought to be attributed to structural stability. FIGS. 2-1 and 2-2 show the alignments of amino-acid sequences (in one-letter code) for β subunits of wild-type nitrile hydratases derived from various microorganisms. From the top in FIGS. 2-1 and 2-2 respectively, numbers 2 and 35˜48 of amino-acid sequences are shown.

(b) Improved Nitrile Hydratase

The present invention relates to an improved (mutant) nitrile hydratase formed by substituting amino acids of a wild-type nitrile hydratase. Amino-acid sequences of wild-type nitrile hydratases to be substituted are made in public in NCBI databases such as GenBank and the like.

For example, in the α subunit derived from Rhodococcus rhodochrous J1 strain (FERM BP-1478), its amino-acid sequence is shown as SEQ ID NO: 4, and its base sequence is shown as SEQ ID NO: 3. Also, in the β subunit, its amino-acid sequence is shown as SEQ ID NO: 2, its base sequence is shown as SEQ ID NO: 1 and its accession number is “P21220”. In addition, the accession number of the α subunit for Rhodococcus rhodochrous M8 (SU 1731814) is “ATT 79340” and the accession number for the β subunit is “AAT 79339.” Moreover, the accession number for the α subunit derived from Pseudonocardia thermophila JCM 3095 is “1 IRE A” and the accession number for the β subunit is “1 IRE B.”

Furthermore, also included in the scope of the present invention is an improved nitrile hydratase having nitrile hydratase activity and characterized as follows: in an amino-acid sequence in which a specific amino-acid residue is substituted, at least one amino-acid residue (for example, approximately 1˜10, preferably 1˜5, amino-acid residues, excluding the amino-acid residue after substitution) is deleted, substituted and/or added in the amino-acid sequence.

An “improved nitrile hydratase” of the present invention is a protein having nitrile hydratase activity and characterized as follows: in the amino-acid sequence of a wild-type nitrile hydratase, amino-acid residues identified as (a), (b), (c), (d) and (e) are substituted with other amino-acid residues, and at least one amino-acid residue selected from a group of (f)˜(q) below is substituted with another amino-acid residue. Amino-acid residues identified as (d), (e), (f), (g), (h), (i), (j), (k), (l), (m), (n) (o), (p) and (q) are each preferred to be an amino-acid residue in the amino-acid sequence of a wild-type nitrile hydratase derived from a bacterium that belongs to the Rhodococcus rhodocrous species among various wild-type nitrile hydratases.

(a) an amino-acid residue at position 167 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of a β subunit;

(b) the amino-acid residue at position 219 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(c) the amino-acid residue at position 57 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(d) the amino-acid residue at position 114 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(e) the amino-acid residue at position 107 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(f) the amino-acid residue at position 218 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(g) the amino-acid residue at position 190 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(h) the amino-acid residue at position 168 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(i) the amino-acid residue at position 144 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(j) the amino-acid residue at position 133 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(k) the amino-acid residue at position 112 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(l) the amino-acid residue at position 105 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(m) the amino-acid residue at position 95 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(n) the amino-acid residue at position 17 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(o) the amino-acid residue at position 15 counted downstream from the N-terminal amino-acid residue in the amino-acid sequence of the β subunit;

(p) the amino-acid residue at position 67 counted downstream from the furthermost downstream side C residue of the amino-acid sequence C(S/T)LCSC that forms a binding site with a prosthetic molecule in the amino-acid sequence of the α subunit; and

(q) the amino-acid residue at position 17 counted downstream from the furthermost downstream side C residue of the amino-acid sequence C(S/T)LCSC that forms a binding site with a prosthetic molecule in the amino-acid sequence of the α subunit.

Furthermore, as for the improved nitrile hydratase of the present invention, it is preferred that the amino-acid residues to be substituted in the above examples of protein be the amino-acid residues listed below.

(1) amino-acid residues identified in (a)˜(e) and (n) above.

(2) amino-acid residues identified in (a)˜(e) and (n) above, and at least one selected from a group of (g)˜(j), (1), (m), (O) and (q);

(3) amino-acid residues identified in (a)˜(e), (n), (i) and (p) above.

(4) amino-acid residues identified in (a)˜(e), (n), (p) and (f) above.

(5) amino-acid residues identified in (a)˜(e), (n), (i) and (p) above along with at least one amino-acid residue selected from a group of (f), (k) and (m) above.

An example of the improved nitrile hydratase of the present invention is preferred to be an enzymatic protein containing the following amino-acids in the amino-acid sequence of a wild-type nitrile hydratase derived from the J1 strain, and having nitrile hydratase activity: an amino-acid residue (asparagine) at position 167 counted from the N-terminal side in the amino-acid sequence of the β subunit; an amino-acid residue (valine) at position 219 counted from the N-terminal side in the amino-acid sequence of the β subunit; an amino-acid residue (serine) at position 57 counted from the N-terminal side in the amino-acid sequence of the β subunit; an amino-acid residue (lysine) at position 114 counted from the N-terminal side in the amino-acid sequence of the β subunit; an amino-acid residue (threonine) at position 107 counted from the N-terminal side in the amino-acid sequence of the β subunit; and an amino-acid residue (proline) at position 17 counted from the N-terminal side in the amino-acid sequence of the β subunit. Examples of code abbreviations to show such amino-acid substitutions are “Nβ167S, Vβ219A, Sβ57R, Kβ114Y, Tβ107K, Pβ17D” and the like.

Amino acids are coded by a single letter of the alphabet. The letter on the left of the numeral that shows the number of amino-acid residues existing between the terminal and the substituted position (26, for example) is a one-letter code before substitution, and the letter on the right is a one-letter code of the amino acid after substitution.

More specifically, when the amino-acid sequence of the β subunit shown as SEQ ID NO: 2 is written as “Nβ167S,” it shows the amino-acid substitution performed in the improved nitrile hydratase; namely, in the amino-acid sequence of the β subunit (SEQ ID NO: 2), asparagine (N) at position 167 counted from the N-terminal amino-acid residue (including the N-terminal amino-acid residue itself) is substituted with serine (S).

Here, “α↓” means the substituted position is located downstream from the furthermost downstream C residue in the CTLCSC site (on the C-terminal side excluding the C residue itself).

Moreover, as for an improved nitrile hydratase of the present invention, amino-acid residues to be substituted in the protein above are preferred to be those shown in Table 1.

TABLE 1 substitution substitution site number of amino acid specific mode of amino-acid substitution 1 (f) Cβ218H 2 (g) Gβ190H 3 (h) Kβ168R 4 (i) Lβ144R, Lβ144S 5 (j) Lβ133N, Lβ133R 6 (k) Sβ112T 7 (l) Rβ105W 8 (m) Kβ95V 9 (n) Pβ17D Pβ17H Pβ17G Pβ17S 10 (o) Pβ15S 11 (p) Gα ↓ 67L 12 (q) Eα ↓ 17S 13 (a), (b), (c), (d), (e) Nβ167S, Vβ219A, Sβ57M, Kβ114Y, and (n) Tβ107K, Pβ17D 14 (a), (b), (c), (d), (e) Nβ167S, Vβ219A, Sβ57M, Kβ114Y, and (n) Tβ107K, Pβ17H 15 (a), (b), (c), (d), (e) Nβ167S, Vβ219A, Sβ57M, Kβ114Y, and (n) Tβ107K, Pβ17G 16 (a), (b), (c), (d), (e) Nβ167S, Vβ219A, Sβ57M, Kβ114Y, and (n) Tβ107K, Pβ17S 17 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n) and (l) Tβ107K, Pβ17S, Rβ105W 18 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n) and (i) Tβ107K, Pβ17S, Lβ144S 19 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n) and (h) Tβ107K, Pβ17S, Kβ168R 20 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n) and (q) Tβ107K, Pβ17S, Eα ↓ 17S 21 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n) and (g) Tβ107K, Pβ17S, Gβ190H 22 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n) and (m) Tβ107K, Pβ17S, Kβ95V 23 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n) and (j) Tβ107K, Pβ17S, Lβ133N 24 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n) and (j) Tβ107K, Pβ17S, Lβ133R 25 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n) and (o) Tβ107K, Pβ17S, Pβ15S 26 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n), (i) and (p) Tβ107K, Pβ17S, Lβ144S, Gα ↓ 67L 27 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n), (i) and (p) Tβ107K, Pβ17S, Lβ144S, Gα ↓ 67V 28 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n), (p) and (f) Tβ107K, Pβ17S, Gα ↓ 67L, Cβ218H 29 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n), (i), (p) and (m) Tβ107K, Fβ17S, Lβ144S, Gα ↓ 67L, Kβ95V 30 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n), (i), (p) and (k) Tβ107K, Pβ17S, Lβ144S, Gα ↓ 67L, Sβ112T 31 (a), (b), (c), (d), (e), Nβ167S, Vβ219A, Sβ57M, Kβ114Y, (n), (i), (p) and (f) Tβ107K, Pβ17S, Lβ144S, Gα ↓ 67L, Cβ218H

Among those, improved nitrile hydratases in which amino-acid residues are substituted as shown in substitution numbers 13˜29 are preferred, and especially preferred are those in substitution numbers 26˜29.

As for base substitutions to cause amino-acid substitutions as above, substitutions shown in Table 2 below are preferred.

TABLE 2 amino-acid substitution base substitution Cβ218H Codon “TGC” at positions 652~654 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with CAT or CAC. Especially preferred to be substituted is T at position 652 downstream with C, and G at position 653 downstream with A (TGC→CAC). Gβ190H Codon “GGC” at positions 568~570 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with CAT or CAC. Especially preferred to be substituted is G at position 568 downstream with C, and G at position 569 downstream with A (GGC→CAC). Kβ168R Codon “AAG” at positions 502~504 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with CGT, CGC, CGA, CGG, AGA or AGG. Especially preferred to be substituted is A at position 503 downstream with G (AAG→AGG). Lβ144R Codon “CTG” at positions 258~260 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with CGT, CGC, CGA, CGG, AGA or AGG. Especially preferred to be substituted is C at position 258 downstream with A, and T at position 259 downstream with G (CTG→AGG). Lβ144S Codon “CTG” at positions 430~432 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with TCT, TCC, TCA, TCG, AGT or AGC. Especially preferred to be substituted is C at position 430 downstream with A, T at position 431 downstream with G, and G at position 432 downstream with C (CTG→AGC). Lβ133N Codon “CTA” at positions 397~399 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with AAT or AAC. Especially preferred to be substituted is C at position 397 downstream with A, T at position 398 with A, and A at position 399 downstream with C (CTA→AAC). Lβ133R Codon “CTA” at positions 397~399 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with CGT, CGC, CGA, CGG, AGA or AGG. Especially preferred to be substituted is T at position 398 downstream with G, and A at position 399 downstream with C (CTA→CGC). Sβ112T Codon “TCG” at positions 334~336 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with ACT, ACC, ACA or ACG. Especially preferred to be substituted is T at position 334 downstream with A, and G at position 336 downstream with C (TCG→ACC). Rβ105W Codon “CGG” at positions 313~315 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with TGG. Especially preferred to be substituted is C at position 313 downstream with T (CGG→TGG). Kβ95V Codon “AAG” at positions 283~285 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with CTT, CTC, GTA or GTG. Especially preferred to be substituted is A at position 283 downstream with G, and A at position 284 downstream with T (AAG→GTG). Pβ17D Codon “CCC” at positions 49~51 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with GAT or GAC. Especially preferred to be substituted is C at position 49 downstream with G, and C at position 50 downstream with A (CCC→GAC). Pβ17H Codon “CCC” at positions 49~51 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with CAT or CAC. Especially preferred to be substituted is C at position 50 downstream with A (CCC→CAC). Pβ17G Codon “CCC” at positions 49~51 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with GGT, GGC, GGA or GGG. Especially preferred to be substituted is C at position 49 downstream with G, C at position 50 downstream with G, C at position 50 downstream with G, and C at position 51 downstream with G (CCC→GGG). Pβ17S Codon “CCC” at positions 49~51 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with TCT, TCC, TCA, TCG, AGT or AGC. Especially preferred to be substituted is C at position 49 downstream with A, and C at position 50 downstream with G (CCC→AGC). Pβ15S Codon “CCG” at positions 43~45 downstream (3′ terminal side) from the first A of base sequence ATG (positions 1~3 in SEQ ID NO: 1) is substituted with TCT, TCC, TCA, TCG, AGT or AGC. Especially preferred to be substituted is C at position 43 downstream with A, and C at position 44 downstream with G (CCG→AGC). Gα↓67L Codon “GGT” at positions 199~201 downstream (toward 3′ terminal) from the last C of base sequence TGCACTCTGTGTTCGTGC (positions 304~321 in SEQ ID NO: 3) is substituted with TTA, TTG, CTT, CTC, CTA or CTG. Especially preferred to be substituted is G at position 199 downstream with T, G at position 200 downstream with T, and T at position 201 downstream with G (GGT→TTG). Gα↓67V Codon “GGT” at positions 199~201 downstream (toward 3′ terminal) from the last C of base sequence TGCACTCTGTGTTCGTGC (positions 304~321 in SEQ ID NO: 3) is substituted with GTA, GTC, GTG or GTT. Especially preferred to be substituted is G at position 200 downstream with T, and T at position 201 downstream with G (GGT→GTG). Gα↓17S Codon “GAG” at positions 49~51 downstream (toward 3′ terminal) from the last C of base sequence TGCACTCTGTGTTCGTGC (positions 304~321 in SEQ ID NO: 3) is substituted with TCT, TCC, TCA, TCG, AGT or AGC. Especially preferred to be substituted is G at position 49 downstream with A, and A at position 50 downstream with G, G at position 51 downstream with C (GAG→AGC).

In the alignment of the β-subunit of a nitrile hydratase derived from the J1 strain shown as SEQ ID NO: 2, the positions of amino acids to be substituted in the present invention include 167, 219, 57, 114, 107, 218, 190, 168, 144, 133, 112, 105, 95, 17 and 15. For example, if it is a Pseudonocardia thermophila, positions of amino acids to be substituted in the amino-acid sequence are 164, 216, 57, 114, 107, 215, 187, 165, 141, 129, 108, 102, 92, 17 and 15. Moreover, as for positions of amino acids to be substituted in the present invention, positions 124 and 174 of the α-subunit of the J1 strain of nitrile hydratase identified as SEQ ID NO: 4 and positions 130 and 180 of Pseudonocardia thermophila are also included.

Aligning the amino-acid sequence is not limited to any specific method. For example, a genomic sequence analysis software such as GENTXY (Nippon Genetics Co, Ltd.), DNASIS (Hitachi Solutions, Ltd.), or a free software CLUSTALW or BLAST may be used. FIGS. 2-1, 2-2, 3-1 and 3-2 show the alignment results obtained by using version 7, GENETXY (default setting, Nippon Genetics Co., Ltd.)

The improved nitrile hydratase activity of the present invention shows enhanced heat resistance, amide-compound resistance and high-temperature accumulation properties compared with a wild-type nitrile hydratase activity retaining the naturally existing original characteristics.

Here, “nitrile hydratase activity” means an enzymatic activity to catalyze the hydration for converting a nitrile compound to a corresponding amide compound (RCN+H₂O→RCONH₂). Determining the activity is conducted by bringing a nitrile compound as a substrate into contact with a nitrile hydratase for conversion to a corresponding amide compound and by measuring the resultant amide compound. Any nitrile compound may be used as a substrate as long as nitrile hydratase reacts with such the compound, but acrylonitrile is preferred.

Reaction conditions are a substrate concentration of 2.5%, reaction temperature of 10° C. to 30° C. and duration of 10˜30 minutes. The enzymatic reactions are terminated by adding phosphoric acid. Then, using HPLC (high-performance liquid chromatography), the produced acrylamide is analyzed to measure the amount of the amide compound.

In addition, the presence of nitrile hydratase activity is simply examined by activity staining. For example, if anthranilonitrile is used as a substrate, since anthranilamide converted by a nitrile hydratase yields fluorescent, nitrile hydratase activity is easily detected at high sensitivity (reference: Antonie Van Leeuwenhoek, 80(2): 169-183, 2001).

“Improved heat resistance” means that the remaining activity of a heat-treated improved strain is at least 10% higher than the remaining activity of the comparative example treated the same way. The method for heat treatment is to supply a liquid culture, or collected and washed bacterial-cell culture, in a container and to place the container in a heating device such as a water bath or incubator so as to maintain the temperature for a predetermined duration. At that time, to enhance the stability of the enzyme, a nitrile compound or an amide compound may be added for such heat treatment. For treatment conditions, the temperature and duration are preferred to be set in such a way that the activity of the comparative example becomes no more than 50% of that prior to the heat treatment. In particular, heat treatment is preferred to be performed in a temperature range of 50° C. to 70° C. for 5 minutes to 60 minutes. Remaining activity means the ratio of the amount of an amide compound produced by heat-treated bacterial cells for activity measurement to the amount of an amide compound produced by the same amount of untreated bacterial cells for activity measurement. Untreated bacterial cells are those in a liquid culture or collected and washed bacterial-cell culture, which are refrigerated at a temperature of 4° C. The comparative example in the present invention is a transformant into which pER855A is introduced. When a nitrile hydratase shows a remaining activity at least 10% higher than that of the comparative strain, the heat resistance of the nitrile hydratase is confirmed to be improved.

“Amino-compound resistance” means that a nitrile hydratase can maintain its activity in the presence of an amide compound. A cultured transformant containing an improved nitrile hydratase, or an improved nitrile hydratase isolated from the transformant, is analyzed in the presence of an amide compound such as acrylamide (at a high concentration of 30˜50%, for example) to examine the consumption amount or consumption rate of a nitrile compound such as acrylonitrile for a substrate. When the consumption amount or consumption rate exceeds 1.01 times that of the comparative example, the nitrile hydratase is confirmed to be resistant to amide compounds.

“High-temperature accumulation properties” means that a nitrile hydratase is capable of producing acrylamide at a high concentration exceeding 35% at a reaction temperature of 20° C. or higher. Enzymatic reactions of a cultured transformant containing an improved nitrile hydratase, or an improved nitrile hydratase isolated from the transformant, are continued by adding acrylonitrile, and then the concentration of a produced acrylamide is analyzed. Acrylonitrile may be added while the acrylonitrile content in the reaction mixture is controlled, or may be added sequentially to continue reactions. High temperature in the present application means a reaction temperature of 20° C. or higher. When the concentration of produced acrylamide exceeds that of the comparative example, the high-temperature accumulation properties of the improved nitrile hydratase is evaluated to be enhanced.

An example of amide compounds is represented by general formula (1) below: R—CONH₂  (1) (Here, “R” is a straight-chain or branched alkyl or alkenyl group having 1˜10 carbon atoms with an optional substituent, a cycloalkyl group or allyl group having 3˜18 carbon atoms with an optional substituent, or a saturated or unsaturated heterocyclic group with an optional substituent.) Especially, an acrylamide is preferred to have “CH2=CH—” as “R” in the formula.

The above improved nitrile hydratase is obtained by substituting amino acids of a wild-type nitrile hydratase. For example, the improved nitrile hydratase is obtained by modifying the amino-acid sequence (SEQ ID NO: 2 and/or 4) of a nitrile hydratase derived from Rhodococcus rhodochrous J1 strain and by selecting a nitrile hydratase with enhanced heat resistance and/or amide-compound resistance.

Rhodococcus rhodochrous J1 strain is internationally registered as FERM BP-1478 at the International Patent Organism Depositary, National Institute of Advanced Industrial Science and Technology (Central 6, 1-1-1 Higashi, Tsukuba, Ibaraki), deposited Sep. 18, 1987.

In nitrile hydratases other than the J1 strain, enzymes with a highly homologous amino-acid sequence are thought to acquire enhanced heat resistance and/or amide-compound resistance through the mutation above.

As for such strains, Bacillus smithii (JP H09-248188), Pseudonocardia thermophila (JP H09-275978), Geobacillus thermoglucosidasius and the like are listed. Especially preferred are Rhodococcus rhodochrous M8 (SU 1731814) and Rhodococcus rhodochrous M33 (VKM Ac-1515D), in which amino-acid homology is 90% or higher (high homology enzymes are listed). Rhodococcus rhodochrous M33 (VKM Ac-1515D) is selected as a result of the natural mutation of the M8 strain (SU 1731814) above, and is capable of constitutive expression of nitrile hydratase, but the amino-acid sequence or genomic sequence of the nitrile hydratase itself is not modified (U.S. Pat. No. 5,827,699).

Methods for conducting amino-acid substitution on a wild-type nitrile hydratase are as follows: a bacterium having nitrile hydratase activity is brought into contact for reactions with chemicals such as hydroxylamine or nitrous acid as a mutation source; UV rays are irradiated to induce mutation; error-prone PCR or site-directed mutagenesis is employed to introduce a mutation at random into the gene that encodes a nitrile hydratase; and the like.

(b-1) Method for Introducing Random Mutation

To study functions and characteristics of proteins using a mutant, random mutagenesis is known. Random mutagenesis is a method to introduce a random mutation to the gene encoding a specific protein so that a mutant is produced. In random mutagenesis by PCR, stringency conditions are set low during DNA amplification to introduce mutation in a base sequence (error-prone PCR).

In such an error-prone PCR method, a mutation is introduced randomly into any position of the entire DNA site to be amplified. Then, by examining the function of the obtained mutant into which a mutation was introduced randomly, information of amino acids or domains important for the specific functions of a protein is obtained.

For a nitrile hydratase as the template of error-prone PCR, the nitrile hydratase gene derived from a wild type strain or DNA obtained as an amplified product by error-prone PCR are used.

As reaction conditions for error-prone PCR, for example, a composition ratio of any one, two or three among dNTP (dGTP, dCTP, dATP or dTTP) in the reaction mix is reduced relative to another dNTP. In so setting, during the DNA synthesis, at a position that requires a dNTP whose ratio is reduced, another dNTP is more likely to be used by error, and that may lead to mutation. In addition, other preferred reaction conditions are a composition in which the amount of MgCl₂ and/or MnCl₂ in the reaction mix is increased.

(b-2) Improved Nitrile Hydratase Derived from Rhodococcus rhodochrous J1 Strain and its Gene

An improved nitrile hydratase of the present invention includes the gene encoding a protein into which mutations shown in Table 1 are introduced.

Based on a wild-type nitrile hydratase gene, DNA that encodes such an improved nitrile hydratase is produced by site-directed mutagenesis methods described in Molecular Cloning, A Laboratory Manual, 2nd edition, published by Cold Spring Harbor Laboratory Press (1989), Current Protocols in Molecular Biology, John Wiley and Sons (1987-1997) and the like. To introduce a mutation into DNA by well-known methods such as the Kunkel method or the Gapped Duplex method, mutagenesis kits applying site-directed mutagenesis methods such as follows are used: QuickChange™ XL Site-Directed Mutagenesis Kit (made by Stratagene), GeneTailor™ Site-Directed Mutagenesis System (made by Invitrogen Corporation), TaKaRa Site-Directed Mutagenesis System (Mutan-K, Mutan-Super Express Km and the like, made by Takara Bio Inc.) and the like.

Furthermore, a gene related to the present invention includes DNA which is hybridized under stringent conditions with a DNA made up of a base sequence complementary to the base sequence of the gene of the present invention, and which encodes a protein having nitrile hydratase activity.

Such an improved nitrile hydratase gene is obtained by introducing a mutation into a wild-type gene as described above. Alternatively, using the genomic sequence or its complementary sequence or a DNA fragment as a probe, improved nitrile hydratase gene may also be obtained from cDNA libraries and genomic libraries by employing well-known hybridization methods such as colony hybridization, plaque hybridization, Southern blot or the like. Libraries constructed by a well-known method may be used, or commercially available cDNA libraries and genomic libraries may also be used.

“Stringent conditions” are those for washing after hybridization; a salt concentration of 300˜2000 mM, a temperature of 40˜75° C., preferably a salt concentration of 600˜900 mM, and a temperature of 65° C. For example, conditions 2×SSC at 50° C. may be employed. In addition to such a salt concentration of the buffer, temperature and the like, a person skilled in the art may set conditions for obtaining DNA that encodes a nitrile hydratase of the present invention by adding various conditions such as probe concentration, probe length and reaction time.

For detailed procedures for hybridization, Molecular Cloning, A Laboratory Manual, 2nd edition (Cold Spring Harbor Laboratory Press (1989)) and the like may be referred to. DNA to be hybridized includes DNA or its fragment, containing a base sequence which is at least 40%, preferably 60%, more preferably 90% or greater, homologous to the genomic DNA of the present invention.

An amino acid (amino acid after substitution) that substitutes a specific amino acid residue in the amino-acid sequence of a wild-type nitrile hydratase is not limited to any specific type, and may be selected properly as long as the polypeptide (protein) that includes the amino acid after substitution exhibits nitrile hydratase activity.

(c) Recombinant Vector, Transformant

It is necessary for a nitrile hydratase gene to be put into a vector so that nitrile hydratase is expressed in the host organism to be transformed. Examples of such vectors are plasmid DNA, bacteriophage DNA, retrotransposon DNA, artificial chromosome DNA and the like.

In addition, a host to be used in the present invention is not limited to any specific type as long as the target nitrile hydratase is expressed after the recombinant vector is introduced into the host. Examples are bacteria such as E. coli and Bacillus subtilis, yeasts, animal cells, insect cells, plant cells and the like. When E. coli is used as a host, an expression vector with high expression efficiency, such as expression vector pkk 233-2 with a trc promoter (made by Amersham Biosciences Corp.), pTrc 99A (made by Amersham Biosciences Corp.) or the like, is preferred.

In addition to a nitrile hydratase gene, a vector may be coupled with a promoter, terminator, enhancer, splicing signal, poly A addition signal, selection marker, ribosome binding sequence (SD sequence) or the like. Examples of selection markers are a kanamycin resistance gene, dihydrofolate reductase gene, ampicillin resistance gene, neomycin resistance gene and the like.

When a bacterium is used as a host, Escherichia coli may be used, for example, and a Rhodococcus strain such as Rhodococcus rhodochrous ATCC 12674, Rhodococcus rhodochrous ATCC 17895 and Rhodococcus rhodochrous ATCC 19140 may also be used. Those ATCC strains are obtained from the American type culture collection.

When E. coli is used as a host for producing a transformant to express a nitrile hydratase, since most of the expressed nitrile hydratases are formed as inclusion bodies and are insoluble, a transformant with low catalytic activity is obtained. On the other hand, if a Rhodococcus strain is used as a host, nitrile hydratase is present in the soluble fraction and a transformant with high activity is obtained. Those transformants may be selected based on purposes. However, when an improved enzyme is selected under stringent conditions, a transformant with high activity derived from a Rhodococcus strain is preferred.

Introducing a recombinant vector into a bacterium is not limited to any specific method as long as DNA is introduced into the bacterium. For example, a method using calcium ions, electroporation or the like may be employed.

When yeast is used as a host, examples are Saccharomyces cerevisiae, Schizosaccharomyces pombe, Pichia pastoris and the like. As a method for introducing a recombinant vector into yeast, it is not limited specifically as long as DNA is introduced into the yeast. For example, an electroporation method, spheroplast method, lithium acetate method or the like may be employed.

When animal cells are used as a host, monkey cells COS-7, Vero, CHO cells, mouse L cells, rat GH3 cells, human FL cells or the like may be employed. As a method for introducing a recombinant vector into an animal cell, for example, an electroporation method, calcium phosphate method, lipofection method or the like may be used.

When insect cells are used as a host, Sf9 cells, Sf21 cells and the like may be used. As a method for introducing a recombinant vector into an insect cell, for example, a calcium phosphate method, lipofection method, electroporation method or the like may be used.

When plant cells are used as a host, tobacco BY-2 cells or the like may be used. However, that is not the only option. A method for introducing a recombinant vector into a plant cell, for example, an Agrobacterium method, particle gun method, PEG method, electroporation method or the like may be used.

(d) Method for Producing Culture and Improved Nitrile Hydratase

An improved nitrile hydratase of the present invention is obtained by incubating the above transformant and by collecting from the obtained culture.

The present invention also relates to a method for producing an improved nitrile hydratase, and the method is characterized by collecting an improved nitrile hydratase from the culture above.

In the present invention, “culture” means culture supernatant, cultured cells, cultured bacterial cells, cell homogenates or bacterial-cell homogenates. Incubation of a transformant of the present invention is conducted by a generally used method for incubating a host. The target nitrile hydratase is accumulated in the culture.

As for a culture to incubate a transformant of the present invention, any natural or synthetic culture medium is used as long as it contains a carbon source, a nitrogen source, inorganic salts or the like for the host bacteria to assimilate, and incubation of a transformant is performed efficiently. Examples of a carbon source are carbohydrates such as glucose, galactose, fructose, sucrose, raffinose and starch; organic acids such as acetic acid and propionic acid; alcohols such as ethanol and propanol; and the like. Examples of a nitrogen source are inorganic acids such as ammonia, ammonium chloride, ammonium sulfate, ammonium acetate and ammonium phosphate; ammonium salts of organic acids; and other nitrogen-containing compounds.

In addition, peptone, yeast extract, meat extract, corn steep liquor, various amino acids or the like may also be used. Examples of minerals are monopotassium phosphate, potassium dihydrogenphosphate, magnesium phosphate, magnesium sulfate, sodium chloride, ferrous sulfate, manganese sulfate, zinc sulfate, copper sulfate, calcium carbonate and the like. Also, if necessary, a defoaming agent may be used to prevent foaming during the incubation process. Moreover, cobalt ions or iron ions as prosthetic molecules of a nitrile hydratase, or nitriles and amides as an inducer of the enzyme, may also be added to the culture.

Incubation may be conducted by adding selective pressure to prevent the vector and the target gene from being eliminated. Namely, if a selection marker is a drug-resistant gene, a corresponding chemical agent may be added; or if a selection marker is an auxotrophic complementary gene, corresponding nutrition factors may be removed.

Also, if a selection marker has a genetic assimilation trait, an equivalent assimilation factor may be added as a sole factor if necessary. For example, when E. coli transformed by a vector containing an ampicillin-resistant gene is incubated, ampicillin may be added as needed during the incubation process.

When incubating a transformant transformed by an expression vector containing an inducible promoter, such an inducer may be added to the culture if necessary. For example, when incubating a transformant transformed by an expression vector with a promoter inducible with isopropyl-β-D-thiogalactopyranoside (IPTG), IPTG or the like may be added to the culture. Likewise, when incubating a transformant transformed by an expression vector with a trp promoter inducible with indoleacetic acid (IAA), IAA or the like may be added to the culture.

Incubation conditions of a transformant are not limited specifically as long as the productivity of the target nitrile hydratase and growth of the host are not prohibited. Generally, conditions are preferred to be 10° C.˜40° C., more preferably 20° C.˜37° C., for 5˜100 hours. The pH value is adjusted using inorganic or organic acid, alkaline solution or the like. If it is an E. coli, the pH is adjusted to be 6˜9.

As for incubation methods, solid-state culture, static culture, shaking culture, aeration-agitation culture and the like may be used. When an E. coli transformant is incubated, it is especially preferred to use shaking culture or aeration-agitation culture (jar fermentation) under aerobic conditions.

When incubated in culture conditions above, the improved nitrile hydratase of the present invention is accumulated at a high yield in the above culture medium, namely, at least in any of culture supernatant, cell culture, bacterial-cell culture, cell homogenates or bacterial-cell homogenates.

When an improved nitrile hydratase is incubated and produced in a cell or bacterial cell, the target nitrile hydratase is collected by homogenizing the cell or bacterial cell. Cells or bacterial cells are homogenized by high-pressure treatment using a French press or homogenizer, supersonic treatment, grinding treatment using glass beads or the like, enzyme treatment using lysozyme, cellulose, pectinase and the like, freezing and thawing treatment, hypotonic solution treatment, bacteriolysis induction treatment by phage, and so on.

After the homogenization process, residues of the cell homogenates or bacterial-cell homogenates (including insoluble fractions of the cell extract) are removed if necessary. To remove residues, centrifugal or filtration methods are employed. To increase the efficiency of removing residues, a coagulant or filter aid may be used. The supernatant obtained after the removal of residues is soluble fractions of the cell extract, which are used as a crudely purified improved nitrile hydratase solution.

Also, when an improved nitrile hydratase is produced in cells or bacterial cells, it is an option to collect the cells or bacterial cells themselves by a centrifuge or membrane filtration and to use without homogenizing them.

When an improved nitrile hydratase is produced outside the cells or bacterial cells, the culture may be used as is, or the cells or bacterial cells are removed using a centrifugal or filtration method. Then, the improved nitrile hydratase is collected from the culture by being extracted through ammonium sulfate precipitation, if necessary. Furthermore, dialysis or various chromatography techniques (gel filtration, ion exchange chromatography, affinity chromatography, etc.) may be used to isolate and purify the nitrile hydratase.

To check the production yield of a nitrile hydratase obtained by incubating a transformant is not limited to using any specific method, but SDS-PAGE (polyacrylamide gel electrophoresis), nitrile hydratase activity measurements or the like may be used to determine the yield per culture, per wet or dry weight in a bacterial cell, or per crude enzymatic protein. SDS-PAGE may be conducted by a method well known by a person skilled in the art. Also, the activity described above may be applied to nitrile hydratase activity.

Without using any living cells, an improved nitrile hydratase of the present invention may be produced using a cell-free protein synthesis system.

In a cell-free protein synthesis system, a protein is produced in an artificial vessel such as a test tube using a cell extract. A cell-free protein synthesis system used in the present application includes a cell-free transcription system that synthesizes RNA using DNA as a template.

In such a case, an organism corresponding to the above host is the organism from which the cell extract is derived. Here, for the cell extract, extracts of eukaryotic or prokaryotic origin, such as the extract from wheat germ, E. coli and the like, may be used. Such cell extracts may be concentrated or not.

The cell extract is obtained by ultrafiltration, dialysis, polyethylene glycol (PEG) precipitation or the like. In the present invention, a commercially available kit may also be used for cell-free protein synthesis. Examples of such a kit are a reagent kit PROTEIOS™ (Toyobo), TNT™ system (PromegaKK), a synthesizer PG-Mate™ (Toyobo), RTS (Roche Diagnostics) and the like.

An improved nitrile hydratase obtained by cell-free protein synthesis as described above is also purified by properly selecting a chromatography type.

2. Method for Producing Amide Compound

The improved nitrile hydratase obtained above is used as an enzymatic catalyst when producing material. For example, an amide compound is produced by bringing a nitrile compound into contact with the improved nitrile hydratase. Then, the amide compound produced upon contact is collected. Accordingly, an amide compound is produced.

The isolated and purified nitrile hydratase as described above is used as an enzymatic catalyst. In addition, a gene is introduced so as to express an improved nitrile hydratase in a proper host as described above and the culture after the host is incubated or the processed products of the culture may also be used. Processed products are, for example, incubated cells immobilized with acrylamide gel or the like, those processed by glutaraldehyde, those supported by inorganic carriers such as alumina, silica, zeolite, diatomaceous earth and the like.

Here, “contact” means that an improved nitrile hydratase and a nitrile compound are present in the same reaction system or incubation system: for example, an isolated and purified improved nitrile hydratase and a nitrile compound are mixed; a nitrile compound is added into a incubation vessel of a cell to express an improved nitrile hydratase gene; cells are incubated in the presence of a nitrile compound; a cell extract is mixed with a nitrile compound; and so on.

A nitrile compound as a substrate is selected by considering the substrate specificity of the enzyme, stability of the enzyme in the substrate and the like. As for a nitrile compound, acrylonitrile is preferred. The reaction method and the method for collecting an amide compound after the completion of reactions are properly selected depending on the characteristics of the substrate and the enzymatic catalyst.

The enzymatic catalyst is preferred to be recycled as long as its activity is not deactivated. From the viewpoint of preventing deactivation and of recycling ease, the enzymatic catalyst is preferred to be used as a processed product.

EXAMPLES

In the following, examples of the present invention are described in detail. However, present invention is not limited to those.

Example 1 Obtaining Improved Nitrile Hydratase Gene and Evaluation Thereof (1)

(1) Construction of Mutant Gene Library

The plasmid used as a template was plasmid pER855A (FIG. 1) modified from plasmid pER855 (see JP 2010-172295) as follows: in the β subunit of the amino-acid sequence (SEQ ID NO: 2), the amino-acid residue positioned at 167 downstream from the N-terminal amino-acid residue was mutated from asparagine (N) to serine (S); the amino-acid residue positioned at 219 downstream from the N-terminal amino-acid residue above was mutated from valine (V) to alanine (A); the amino-acid residue positioned at 57 downstream from the N-terminal amino-acid residue above was mutated from serine (S) to methionine (M); the amino-acid residue positioned at 114 downstream from the N-terminal amino-acid residue above was mutated from lysine (K) to tyrosine (Y); and the amino-acid residue positioned at 107 downstream from the N-terminal amino-acid residue above was mutated from threonine (T) to lysine (K).

Plasmid pSJ034 used as a vector is capable of expressing a nitrile hydratase in a Rhodococcus strain, and was prepared from pSJ023 using a method described in JP H10-337185. Here, pSJ023 is a transformant “R. rhodochrous ATCC 12674/pSJ023,” and is internationally registered as FERM BP-6232 at the International Patent Organism Depositary, National Institute of Advanced Industrial Science and Technology (Central 6, 1-1-1 Higashi, Tsukuba, Ibaraki), deposited Mar. 4, 1997.

First, a mutation was introduced into the nitrile hydratase gene using the following method.

<Composition of PCR Reaction Mixture>

sterile water 20 μL pER855A (1 ng/mL)  1 μL Forward primer (10 mM)  2 μL Reverse primer (10 mM)  2 μL PrimeSTAR MAX (2x) 25 μL 50 μL <PCR Reaction Conditions> (98° C. for 10 sec, 55° C. for 5 sec, 72° C. for 90 sec)×30 cycles <Primers> Primer for Saturation Mutagenesis at β17 β17RM-F: ggatacggaccggtcNNStatcagaaggacgag (SEQ ID NO: 5) β17RM-R: ctcgtccttctgataSNNgaccggtccgtatcc (SEQ ID NO: 6) <Reaction Conditions> (94° C. for 30 sec, 65° C. for 30 sec, 72° C. for 3 min)×30 cycles

After the completion of PCR, 5 μL of the reaction mixture was provided for 0.7% agarose gel electrophoresis, an amplified fragment of 11 kb was confirmed, and 1 μL of DpnI (provided with the kit) was added to the PCR reaction mixture, which was then reacted at 37° C. for an hour. Accordingly, the plasmid template was removed. After that, the reaction mixture was purified using Wizard SV Gel and PCR Clean-Up System (Promega KK), and transformation was introduced into JM109 by the purified PCR reaction product. A few thousand obtained colonies were collected from the plate, and plasmid DNA was extracted using QIAprep Spin Miniprep Kit (Qiagen) to construct a mutant-gene library.

(2) Producing Rhodococcus Transformant

The cells of Rhodococcus rhodochrous strain ATCC 12674 at a logarithmic growth phase were collected by a centrifugal separator, washed with ice-cooled sterile water three times and suspended in the sterile water. Then, 1 μL of plasmid prepared in (1) above and 10 μL of the bacterial-cell suspension were mixed and ice-cooled. The plasmid DNA and the bacterial-cell suspension were supplied into a cuvette, and electric pulse treatment was conducted at 2.0 KV and 200Ω using an electroporation device, Gene Pulser II (Bio-Rad Laboratories, Inc.).

The cuvette with the mixture processed by electric pulses was let stand for 10 minutes under ice-cold conditions, and a heat-shock treatment was conducted at 37° C. for 10 minutes. Then, 500 μL of an MYK culture medium (0.5% polypeptone, 0.3% Bacto yeast extract, 0.3% Bacto malt extract, 0.2% K₂HPO₄, 0.2% KH₂PO₄) was added and let stand at 30° C. for 5 hours, and the strain was applied onto an MYK agar medium containing 50 μg/mL kanamycin. The colony obtained after incubating at 30° C. for 3 days was used as a transformant. In the same manner, transformant pER855A was prepared as a comparative strain.

(3) Amide Treatment on Rhodococcus Transformant

The Rhodococcus transformant containing a nitrile hydratase gene obtained in (2) above and ATCC 12674/pER855A as a comparative strain were used for screening. In a 96-hole deep-well plate, 1 mL each of a GGPK culture medium (1.5% glucose, 1% sodium glutamate, 0.1% yeast extract, 0.05% K₂HPO₄, 0.05% KRA) O₄, 0.05% MgSO₄.7H₂O, 1% CoCl₂, 0.1% urea, 50 μg/mL kanamycin, pH at 7.2) was supplied. In each culture medium, the above strain was inoculated, and liquid culture was carried out at 30° C. for 3 days.

Next, 30 μL of the liquid culture obtained above was dispensed in a 96-hole plate and the culture medium was removed by centrifugation. Lastly, 40 μL of 50% acrylamide solution was added to suspend the bacteria. The transformant suspended in a high-concentration acrylamide solution was put in an incubator to completely deactivate the comparative strain through heat treatment conducted at 50° C. for 30 minutes. The remaining nitrile hydratase activity was measured as follows.

First, after the acrylamide treatment, the transformant was washed with a 50 mM phosphate buffer (pH 7.0) and the activity was measured by the following method. The washed transformant and 50 mM phosphate buffer (pH 7.0) were supplied to a test tube and preincubated at 30° C. for 10 minutes, and an equivalent volume of a 5% acrylonitrile solution (pH 7.0) was added and reacted for 10 minutes. Then, one tenth volume of 1 M phosphoric acid was added to terminate the reaction. Next, the transformant was removed from the terminated reaction mixture by a centrifuge, and the mixture was diluted to a proper concentration for analysis by HPLC (WAKOSIL 5C8 (Wako Pure Chemical Industries) 250 mm long, 10% acetonitrile containing 5 mM phosphoric acid, flow rate of mobile phase at 1 mL/min, wavelength of a UV absorption detector 260 nm). Using untreated cells for which acrylamide treatment was not conducted, activity was measured for comparison. Then, based on the obtained activity values, the activity remaining after the completion of acrylamide treatment was determined.

Among hundreds of transformants each containing a nitrile hydratase gene into which a mutation was introduced as above, four strains of mutant enzymes showing resistance to a high concentration of acrylamide were selected as shown in Table 3.

TABLE 3 mutant strain No. name of plasmid 1 pFR003 2 pFR004 3 pFR005 4 pFR006 (4) Confirming Base Sequence

To confirm the base sequence of a nitrile hydratase gene, plasmid was recovered from the selected strains. The Rhodococcus transformant was inoculated into 10 mL of an MYK culture medium (0.5% polypeptone, 0.3% Bacto yeast extract, 0.3% malt extract, 1% glucose, 50 μg/mL kanamycin) and incubated for 24 hours, and a 20% sterile glycine solution was added to make the final concentration of 2%, which was further incubated for another 24 hours. Then, the bacterial cells were recovered by a centrifuge, washed with TES buffer (10 mM Tris-HCl (pH8)-10 mM NaCl-1 mM EDTA), suspended in 2 mL of 50 mM Tris-HCl (pH8)-12.5% sucrose-100 mM NaCl-1 mg/mL lysozyme, and shaken at 37° C. for 3 hours. Then, 0.4 mL of 10% SDS was added and the mixture was shaken gently for an hour at room temperature, to which 2.1 mL of 5 M sodium acetate buffer (pH 5.2) was added and let stand in ice for an hour. Next, the mixture was centrifuged for an hour at 10,000×g at 4° C. to obtain a supernatant, to which a 5-times volume of ethanol was added and let stand at −20° C. for 30 minutes. Then, the mixture was centrifuged at 10,000×g for 20 minutes. The precipitant was washed with 10 mL of 70% ethanol and dissolved in 100 μL of a TE buffer. Accordingly, a DNA solution was obtained.

Next, the sequence including a nitrile hydratase was amplified by a PCR method.

<Composition of PCR Reaction Mixture>

template plasmid 1 μL 10× PCR buffer (made by NEB) 10 μL  primer NH-19 (50 μM) 1 μL primer NH-20 (50 μM) 1 μL 2.5 mM dNTPmix 8 μL sterile water 79 μL  Taq DNA polymerase (made by NEB) 1 μL

<primers> (SEQ ID NO: 7) NH-19: GCCTCTAGATATCGCCATTCCGTTGCCGG (SEQ ID NO: 8) NH-20: ACCCTGCAGGCTCGGCGCACCGGATGCCCAC <Reaction Conditions> (94° C. for 30 sec, 65° C. for 30 sec, 72° C. for 3 min)×30 cycles

After completion of PCR, 5 μL of the reaction mixture was subjected to 0.7% agarose gel electrophoresis to detect a PCR amplified fragment of 2.5 kb. After Exo-SAP treatment (Amersham Pharmacia Biotech) on the PCR reaction mixture, samples for alignment analysis were prepared by a cycle sequencing method, and were analyzed using CEQ-2000XL (Beckman Coulter, Inc). The results are shown in Table 4.

TABLE 4 name of plasmid mutation site pSJ 034 no mutation site pER 855A Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K (template) pFR 003 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17D pFR 004 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17H pFR 005 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17G pFR 006 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S (5) Evaluation of Amide-Compound Resistance

The amide-compound resistance of the improved nitrile hydratases obtained in (4) above was evaluated by the following method.

ATCC12674/pER855A and each transformant obtained in step (2) above were brought into contact with 10 mL of an MYK culture medium (50 μg/mL kanamycin), and subjected to shaking culture at 30° C. for 2 days. Then, 1% of each culture was inoculated into 100 mL of a GGPK culture medium (1.5% glucose, 1% sodium glutamate, 0.1% yeast extract, 0.05% K₂HPO₄, 0.05% KH₂PO₄, 0.05% MgSO₄.7H₂O, 1% CoCl₂, 0.1% urea, 50 μg/mL kanamycin, pH 7.2), and subjected to shaking culture at 30° C. for 3 days. Then, bacterial cells were collected by centrifugation.

The enzyme activity of the obtained cultured cells was measured by the following method: 0.2 mL of the bacterial cell mixture and 4.8 mL of a 50 mM phosphate buffer (pH 7.0) were mixed, to which 5 mL of a 50 mM phosphate buffer (pH 7.0) containing 5.0% (w/v) acrylonitrile was further added. Next, the mixture was reacted while being shaken at 10° C. for 10 minutes. Then, bacterial cells were filtered and the amount of produced acrylamide was measured using gas chromatography.

<Analysis Conditions>

-   analysis instrument: gas chromatograph GC-14B (Shimadzu Corporation) -   detector: FID (detection at 200° C.) -   column: 1 m glass column filled with PoraPak PS (column filler made     by Waters Corp.) -   column temperature: 190° C.

Nitrile hydratase activity was determined by conversion from the amount of acrylamide. Here, regarding nitrile hydratase activity, the amount of enzyme to produce 1 μmol of acrylamide per 1 minute is set as 1 U.

Next, experiments were conducted by setting the composition of a reaction mixture and reaction conditions below. Using the enzyme activity measured in advance, each bacterial suspension used for reaction was properly diluted by 100 mM phosphate buffer (pH 7.0) so that the amount of activity is set to be the same. ATCC 12674/pER855A was used as a comparison strain.

<Composition of Reaction Mixture>

50% acrylamide solution: 94 g  acrylonitrile 4 g 1M phosphate buffer: 1 g bacterial fluid (same unit (U) of enzymatic activity) <Reaction Conditions> reaction for 5 hours while being stirred (30° C.)

Before the start of reaction (0 hour) and 5 hours after the start of reaction, 1 mL of the reaction mixture was taken for sampling, which was then filtered by a 0.45 μm filter. The obtained filtrate was put through gas chromatography. The proportion of remaining acrylonitrile was analyzed. The results are shown in Table 5.

TABLE 5 proportion of acrylonitrile (%) consumption consumption before 5 hrs after amount rate name of reaction reaction of acrylonitrile of acrylonitrile plasmid starts (A) starts (B) (A − B) (%) pER 855A 4.01 0.81 3.20 100 (comparative example) pFR 003 4.01 0.70 3.31 103 pFR 004 4.01 0.36 3.65 114 pFR 005 4.01 0.40 3.61 113 pFR 006 4.01 0.66 3.35 105

From the results above, in all the improved nitrile hydratases, the consumption rates of acrylonitrile exceeded 103% relative to the result of comparative example pER855A set at 100%. Thus, it is found that nitrile hydratase activity was maintained in the presence of high-concentration acrylamide and that resistance to acrylamide is enhanced in improved nitrile hydratase.

Example 2 Obtaining Improved Nitrile Hydratase Gene and Evaluation Thereof (2)

(1) Introduction of Mutation into Nitrile Hydratase and Selection Thereof.

Using pFR005 obtained in Example 1 as a template, an attempt was made to obtain an improved nitrile hydratase having further enhanced acrylamide resistance. The same procedures were employed as in Example 1 (introducing mutation, forming Rhodococcus transformant, amide processing of Rhodococcus transformant, confirming base sequence) except that the primers were changed, and mutant enzymes shown in Table 6 were obtained.

<primers> primer for saturation mutagenesis at β15 (SEQ ID NO: 9) β15RM-F: atgaccggatacggaNNSgtcccctatcagaag (SEQ ID NO: 10) β15RM-R: cttctgataggggacSNNtccgtatccggtcat primer for saturation mutagenesis at β95 (SEQ ID NO: 11) β95RM-F: accgaagaagagcgaNNScaccgtgtgcaagag (SEQ ID NO: 12) β95RM-R: ctcttgcacacggtgSNNtcgctcttcttcggt primer for saturation mutagenesis at β105 (SEQ ID NO: 13) β105RM-F: GAGATCCTTGAGGGTNNSTACACGGACAGG (SEQ ID NO: 14) β105RM-R: CCTGTCCGTGTASNNACCCTCAAGGATCTC primer for saturation mutagenesis at β133 (SEQ ID NO: 15) β133RM-F: cacgagccccactccNNSgcgcttccaggagcg (SEQ ID NO: 16) β133RM-R: cgctcctggaagcgcSNNggagtggggctcgtg saturation mutagenesis primer at β144 (SEQ ID NO: 17) β144RM-F: ggagccgagtttctctNNSggtgacaagatc (SEQ ID NO: 18) β144RM-R: gatcttgtcaccSNNagagaaactcggctcc primer for saturation mutagenesis at β168 (SEQ ID NO: 19) β168RM-F: cgaaatatgtgcggagcNNSatcggggaaatcg (SEQ ID NO: 20) β168RM-R: cgatttccccgatSNNgctccgcacatatttcg primer for saturation mutagenesis atβ190 (SEQ ID NO: 21) β190RM-F: gagcagctccgccggcctcNNSgacgatcctcg (SEQ ID NO: 22) β90RM-R: cgaggatcgtcSNNgaggccggcggagctgctc primer for saturation mutagenesis at α124 (SEQ ID NO: 23) α124RM-F: gtacaagagcatgNNStaccggtcccgagtgg (SEQ ID NO: 24) α124RM-R: ccactcgggaccggtaSNNcatgctcttgtac

TABLE 6 name of plasmid mutation site pFR005 (template) Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17G pFR102 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Rβ105W pFR108A Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S pFR109 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Kβ168R pFR112 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Eα↓17S pFR116 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Gβ190H pFR119 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Kβ95V pFR120 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ133N pFR121 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ133R pFR122 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Pβ15S (2) Performance Evaluation

The performance of obtained improved nitrile hydratases was evaluated by the same method as in (5) of Example 1.

TABLE 7 proportion of acrylonitrile (%) consumption before 5 hrs after amount consumption reaction reaction of acrylonitrile rate of name of plasmid starts (A) starts (B) (A − B) acrylonitrile pER855A 4.01 0.81 3.20 100 (comp example) pFR102 4.01 0.15 3.86 121 pFR108A 4.01 0.15 3.86 121 pFR109 4.01 0.25 3.76 118 pFR112 4.01 0.17 3.84 120 pFR116 4.01 0.15 3.86 121 pFR119 4.01 0.25 3.76 117 pFR120 4.01 0.15 3.86 121 pFR121 4.01 0.05 3.96 124 pFR122 4.01 0.21 3.80 119

From the results above, in all the improved nitrile hydratases, the consumption rates of acrylonitrile exceeded 117% relative to the result of comparative example pER855A set at 100%. Thus, it is found that nitrile hydratase activity was maintained in the presence of high-concentration acrylamide and that resistance to acrylamide is enhanced in improved nitrile hydratase.

Example 3 Obtaining Improved Nitrile Hydratase Gene and Evaluation Thereof (3)

(1) Introduction of Mutation into Nitrile Hydratase and Selection Thereof.

Using pFR108A obtained in Example 2 as a template, an attempt was made to obtain an improved nitrile hydratase having further enhanced acrylamide resistance. The same procedures were employed as in Example 1 (introducing mutation, forming Rhodococcus transformant, amide processing of Rhodococcus transformant, confirming base sequence) except that the primers were changed, and mutant enzymes shown in Table 8 were obtained. Selection of transformant containing an improved nitrile hydratase was conducted using the same method as in Example 1 except that heat treatment was conducted at 55° C. for 60 minutes.

<primers> primer for saturation mutagenesis at α174 (SEQ ID NO: 25) α174RM-F: gccggcaccgacNNStggtccgaggag (SEQ ID NO: 26) α174RM-R: ctcctcggaccaSNNgtcggtgccggc

TABLE 8 name of plasmid mutation site pFR108A Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, (template) Pβ17S, Lβ144S pFR211 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S, Gα↓67L pFR212 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S, Gα↓67V (2) Performance Evaluation

The performance of obtained improved nitrile hydratase was evaluated by the same method as in (5) of Example 1.

TABLE 9 proportion of acrylonitrile (%) consumption before 5 hrs after amount consumption reaction reaction of acrylonitrile rate of name of plasmid starts (A) starts (B) (A − B) acrylonitrile pER855A 4.01 0.81 3.20 1.00 (comp example) pFR211 4.01 0.05 3.96 1.24 pFR212 4.01 0.05 3.96 1.24

From the results above, in all the improved nitrile hydratases, the consumption rates of acrylonitrile exceeded 124% relative to the result of comparative example pER855A set at 100%. Thus, it is found that nitrile hydratase activity was maintained in the presence of high-concentration acrylamide and that resistance to acrylamide is enhanced in improved nitrile hydratase.

Example 4 (1) Introduction of Mutation into Nitrile Hydratase and Selection Thereof

Using pFR211 obtained in Example 2 as a template, an attempt was made to obtain an improved nitrile hydratase having further enhanced acrylamide resistance. The same procedures were used as in Example 3 (introducing mutation, forming Rhodococcus transformant, amide processing of Rhodococcus transformant, confirming base sequence) except that the primers were changed, and mutant enzymes shown in Table 10 were obtained.

<primers> primer for saturation mutagenesis at β95 (SEQ ID NO: 27) β95RM-F: accgaagaagagcgaNNScaccgtgtgcaagag (SEQ ID NO: 28) β95RM-R: ctcttgcacacggtgSNNtcgctcttcttcggt primer for saturation mutagenesis at β112 (SEQ ID NO: 29) β112RM-F: GACAGGAAGCCGNNSCGGAAGTTCGATCCG (SEQ ID NO: 30) β112RM-R: CGGATCGAACTTCCGSNNCGGCTTCCTGTC primer for saturation mutagenesis at β218 (SEQ ID NO: 31) β218RM-F: gggaaagacgtagtgNNSgccgatctctgggaa (SEQ ID NO: 32) β218RM-R: ttcccagagatcggcSNNcactacgtattccc

TABLE 10 name of plasmid mutation site pFR303 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S, Gα↓67L, Kβ95V pFR304 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S, Gα↓67L, Sβ112T pFR306 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S, Gα↓67L, Cβ218H

(2) Performance Evaluation

The performance of obtained improved nitrile hydratases was evaluated by the same method as in (5) of Example 1. The results are shown in Table 11

TABLE 11 proportion of acrylonitrile (%) consumption before 3 hrs after amount consumption reaction reaction of acrylonitrile rate of name of plasmid starts (A) starts (B) (A − B) acrylonitrile pER855A 4.01 0.81 3.20 1.00 (comp example) pFR303 4.01 0.00 4.01 1.25 pFR304 4.01 0.00 4.01 1.25 pFR306 4.01 0.00 4.01 1.25

From the results above, in all the improved nitrile hydratases, the consumption rates of acrylonitrile exceeded 125% relative to the result of comparative example pER855A set at 100%. Thus, it is found that nitrile hydratase activity was maintained in the presence of high-concentration acrylamide and that resistance to acrylamide is enhanced in improved nitrile hydratase.

Example 5 (1) Producing pFR306A

Using pFR306 obtained in Example 4 as a template, an improved nitrile hydratase was produced by substituting Lβ144S with a wild-type amino acid. A Rhodococcus transformant was produced using the same method as in Example 1 and the primers below.

<primers> mutation at β144 is returned to a wild type (SEQ ID NO: 33) F-Sβ144L-F: TTCTCTCTCGGTGACAAGATCAAAGTG (SEQ ID NO: 34) F-Sβ144L-R: GTCACCGAGAGAGAAACTCGGCTCCGC

TABLE 12 name of plasmid mutation site pFR306A Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Gα↓67L, Cβ218H

(2) Evaluation of Heat Resistivity

Performance of improved nitrile hydratases obtained in the present invention was evaluated as follows.

Transformants containing mutant nitrile hydratase genes shown in Table 13 were incubated by the method in (5) of Example 1 to evaluate heat resistivity. After the cultures were diluted properly by a 50 mM phosphate buffer and heated in a 70° C. water bath for 10 minutes, remaining nitrile hydratase activity was determined by the method described in (5) of Example 1. For comparison, untreated bacteria samples were prepared by not heating the cultures but keeping them at 4° C., and their respective remaining activity was determined.

TABLE 13 name of plasmid mutation site pER855A Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K (comp example) pFR005 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S pFR108A Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S pFR211 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S, Gα↓67L pFR303 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S, Gα↓67L, Kβ95V pFR304 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S, Gα↓67L, Sβ112T pFR306 Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Lβ144S, Gα↓67L, Cβ218H pFR306A Nβ167S, Vβ219A, Sβ57M, Kβ114Y, Tβ107K, Pβ17S, Gα↓67L, Cβ218H

When the remaining activity of comparative example pER855A was set as 1 (11%), the remaining activity of each of all the improved nitrile hydratases was at least 3 times (30%) as great. Thus, the heat resistivity of improved nitrile hydratases was found to be enhanced.

Example 6

Using transformants obtained in Example 5, their acrylamide accumulation properties during high-temperature reactions was evaluated.

In a plastic tube with a lid, 10 mL of a 50 mM phosphate buffer and a transformant were added and preincubated for 10 minutes while the tube was shaken in a 40° C. water bath. Next, 1 mL of acrylonitrile was added to each reaction mixture and a reaction was started. After the start of the reaction, 1 mL each of acrylonitrile at predetermined timing (20 minutes, 40 minutes, 1 hour, 1½ hours, 2 hours) was added to continue the reaction. The reaction mixture 3 hours after the start of the reaction was filtered and the acrylamide concentration of the filtrate was determined by gas chromatography.

As a result of the experiment, 32% of the acrylamide was accumulated in comparative example pER855A while over 40% of the acrylamide was accumulated in each improved nitrile hydratase. Accordingly, improved nitrile hydratases were found to have enhanced high-temperature accumulation properties.

INDUSTRIAL APPLICABILITY

An improved nitrile hydratase is provided by the present invention. In the improved nitrile hydratase of the present invention, heat resistance, amide-compound resistance and high-temperature accumulation properties are enhanced. Thus, using the improved nitrile hydratase of the present invention, amide compounds are produced efficiently from nitrile compounds.

DETAILS OF SEQUENCE LISTING

-   SEQ ID NO:1 base sequence in β subunit of a nitrile hydratase     derived from J1 strain -   SEQ ID NO:2 amino-acid sequence in β subunit of a nitrile hydratase     derived from J1 strain -   SEQ ID NO:3 base sequence in α subunit of a nitrile hydratase     derived from J1 strain -   SEQ ID NO:4 amino-acid sequence in α subunit of a nitrile hydratase     derived from J1 strain -   SEQ ID NO:5 primer for saturation mutagenesis at β17 -   SEQ ID NO:6 primer for saturation mutagenesis at β17 -   SEQ ID NO:7 NH-19 primer -   SEQ ID NO:8 NH-20 primer -   SEQ ID NO:9 primer for saturation mutagenesis at β15 -   SEQ ID NO:10 primer for saturation mutagenesis at β15 -   SEQ ID NO:11 primer for saturation mutagenesis at β95 -   SEQ ID NO:12 primer for saturation mutagenesis at β95 -   SEQ ID NO:13 primer for saturation mutagenesis at β105 -   SEQ ID NO:14 primer for saturation mutagenesis at β105 -   SEQ ID NO:15 primer for saturation mutagenesis at β133 -   SEQ ID NO:16 primer for saturation mutagenesis at β133 -   SEQ ID NO:17 primer for saturation mutagenesis at β144 -   SEQ ID NO:18 primer for saturation mutagenesis at β144 -   SEQ ID NO:19 primer for saturation mutagenesis at β168 -   SEQ ID NO:20 primer for saturation mutagenesis at β168 -   SEQ ID NO:21 primer for saturation mutagenesis at β190 -   SEQ ID NO:22 primer for saturation mutagenesis at β190 -   SEQ ID NO:23 primer for saturation mutagenesis at α124 -   SEQ ID NO:24 primer for saturation mutagenesis at α124 -   SEQ ID NO:25 primer for saturation mutagenesis at α174 -   SEQ ID NO:26 primer for saturation mutagenesis at α174 -   SEQ ID NO:27 primer for saturation mutagenesis at β95 -   SEQ ID NO:28 primer for saturation mutagenesis at β95 -   SEQ ID NO:29 primer for saturation mutagenesis at β112 -   SEQ ID NO:30 primer for saturation mutagenesis at β112 -   SEQ ID NO:31 primer for saturation mutagenesis at β218 -   SEQ ID NO:32 primer for saturation mutagenesis at β218 -   SEQ ID NO:33 primer to return mutation at β144 to a wild type -   SEQ ID NO:34 primer to return mutation at β144 to a wild type -   SEQ ID NO:35 β subunit of Rhodococcus M8 -   SEQ ID NO:36 β subunit of Rhodococcus ruber TH -   SEQ ID NO:37 β subunit of R. pyridinovorans MW3 -   SEQ ID NO:38 β subunit of R. pyridinovorans S85-2 -   SEQ ID NO:39 β subunit of R. pyridinovorans MS-38 -   SEQ ID NO:40 β subunit of Nocardia sp. JBRs -   SEQ ID NO:41 β subunit of Nocardia sp. YS-2002 -   SEQ ID NO:42 β subunit of R. rhodocrous ATCC39384 -   SEQ ID NO:43 β subunit of uncultured bacterium SP1 -   SEQ ID NO:44 β subunit of uncultured bacterium BD2 -   SEQ ID NO:45 β subunit of Comamonas testosteroni -   SEQ ID NO:46 β subunit of G. theimoglucosidasius Q6 -   SEQ ID NO:47 β subunit of P. thermophila JCM 3095 -   SEQ ID NO:48 β subunit of R. rhodocrous Cr4 -   SEQ ID NO:49 α subunit of Rhodococcus M8 -   SEQ ID NO:50 α subunit of Rhodococcus ruber TH -   SEQ ID NO:51 α subunit of R. pyridinovorans MW3 -   SEQ ID NO:52 α subunit of R. pyridinovorans S85-2 -   SEQ ID NO:53 α subunit of Nocardia sp. JBRs -   SEQ ID NO:54 α subunit of Nocardia sp. YS-2002 -   SEQ ID NO:55 α subunit of uncultured bacterium BD2 -   SEQ ID NO:56 α subunit of uncultured bacterium SP1 -   SEQ ID NO:57 α subunit of R. rhodocrous ATCC39484 -   SEQ ID NO:58 α subunit of Sinorhizobium medicae WSM419 -   SEQ ID NO:59 α subunit of P. thermophila JCM 3095 -   SEQ ID NO:60 α subunit of R. rhodocrous Cr4 -   SEQ ID NO:61 cysteine cluster in α subunit of iron-containing     nitrile hydratase derived from Rhodococcus N-771 strain -   SEQ ID NO:62 cysteine cluster in α subunit of cobalt-containing     nitrile hydratase derived from J1 strain 

What is claimed is:
 1. A modified nitrile hydratase wherein the β-subunit has an amino acid sequence having 90% homology to SEQ ID NO: 2 and the α-subunit has an amino acids sequence having 90% homology to SEQ ID NO: 4, and wherein the amino acid residues corresponding to positions 57, 107, 114, 167, and 219 in the β-subunit amino acid sequence of SEQ ID NO: 2 are substituted as follows (i) the amino-acid residue corresponding to position 57 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Methionine (M), (ii) the amino-acid residue corresponding to position 107 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Lysine (K), (iii) the amino-acid residue corresponding to position 114 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Tyrosine (Y), (iv) the amino-acid residue corresponding to position 167 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Serine (S) and (v) the amino-acid residue corresponding to position 219 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Alanine (A); and said modified nitrile hydratase further comprises at least one additional modification, (a) wherein said additional modification is an amino acid substitution at a residue corresponding to position 15, 17, 95, 105, 112, 133, 144, 168, 190 and/or 218 in the β-subunit amino acid sequence of SEQ ID NO: 2, wherein the modification is (i) the amino acid residues corresponding to position 15 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Serine (S); (ii) the amino acid residues corresponding to position 17 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Aspartic acid (D), Histidine (H), Glycine (G) or Serine (S); (iii) the amino acid residues corresponding to position 95 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Valine (V); (iv) the amino acid residues corresponding to position 105 in the β-subunit amino acid sequence of SEQ) ID NO: 2 is substituted by Tryptophan (W); (v) the amino acid residues corresponding to position 112 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Threonine (T); (vi) the amino acid residues corresponding to position 133 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Asparagine (N) or Arginine (R); (vii) the amino acid residues corresponding to position 144 in the β-subunit amino acid sequence of SEQ) ID NO: 2 is substituted by Arginine (R) or Serine (S); (viii) the amino acid residues corresponding to position 168 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Arginine (R); (ix) the amino acid residues corresponding to position 190 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Histidine (H); or (x) the amino acid residues corresponding to position 218 in the β-subunit amino acid sequence of SEQ ID NO: 2 is substituted by Histidine (H), anti/or (b) wherein said additional modification is an amino acid substitution at a residue corresponding to position 124 and/or 174 in the α-subunit amino acid sequence of SEQ ID NO: 4, wherein the modification is: (i) the amino acid residue corresponding to position 124 in the α-subunit amino acid sequence of SEQ ID NO:4 is substituted by Serine (S); or (ii) the amino acid residue corresponding to position 174 in the α-subunit amino acid sequence of SEQ ID NO: 4 is substituted by Leucine (L) or Valine (V).
 2. The modified nitrile hydratase of claim 1, wherein said at least one additional modification is an amino acid substitution at a residue corresponding to position 15, 17, 95, 105, 112, 133, 144, 168, 190 and/or 218 in the β-subunit amino acid sequence of SEQ ID NO:
 2. 3. The modified nitrile hydratase of claim 1, wherein said at least one additional modification is an amino acid substitution at a residue corresponding to position 124 and/or 174 in the α-subunit amino acid sequence of SEQ ID NO:
 4. 4. The modified nitrile hydratase of claim 1, wherein said at least one additional modification is an amino acid substitution at a residue corresponding to position 15, 17, 95, 105, 112, 133, 144, 168, 190 and/or 218 in the β-subunit amino acid sequence of SEQ ID NO: 2, and said at least one additional modification is an amino acid residue corresponding to position 124 and/or 174 in the α-subunit amino acid sequence of SEQ ID NO:
 4. 5. The modified nitrile hydratase of claim 1, wherein said modified nitrile hydratase has at least two modifications at positions corresponding to positions 15, 17, 95, 105, 112, 133, 144, 168, 190 and/or and 218 in the β-subunit amino acid sequence of SEQ ID NO: 2, and said modified nitrile hydratase has additional modifications corresponding to positions position 124 and/or 174 in the α-subunit amino acid sequence of SEQ ID NO:
 4. 6. A modified nitrile hydratase collected from a culture obtained by a process comprising incubating a transformed cell comprising a recombinant vector, wherein the recombinant vector comprises an isolated DNA encoding the modified nitrile hydratase according to claim
 1. 7. The modified nitrile hydratase of claim 6, wherein the modified nitrile hydratase is heat resistant.
 8. The modified nitrile hydratase of claim 6, wherein the modified nitrile hydratase maintains its enzymatic ability in the presence of an amide compound.
 9. The modified nitrile hydratase of claim 6, wherein the modified nitrile hydratase is capable of producing acrylamide at a high concentration exceeding 35% at a reaction temperature of 20° C. or higher.
 10. A method for producing an amide compound comprising contacting a nitrile compound with the modified nitrile hydratase protein according to claim
 1. 11. A method for producing an amide compound comprising contacting a nitrile compound with a culture or a processed product of the culture obtained by incubating a transformed cell comprising a recombinant vector, wherein the recombinant vector comprises an isolated DNA encoding the modified nitrile hydratase according to claim
 1. 